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In this video, I’ll demonstrate and discuss the steps I took to repair and resurface the spoilboard on my Avid 4848 Pro CNC Router.
First I’ll go over the method I used to fix various screw and hail holes that come from fastening materials to the spoilboard. I’ll explain how I drilled out, then plugged those holes.
I’ll demonstrate how I used automotive body filler to fill in cuts, dents, and gouges in the top of the spoilboard. Finally, I’ll wrap up by showing you how I surfaced the spoilboard to get a nice flat surface.
As usual, if you have any comments or questions about anything I covered in this video, please join me for the Live Q&A, or put ‘em in the comment section below.
On Sunday, March 5th, I’ll be hosting a LIVE Q&A session, where you can ask your questions pertaining to anything I’ve covered in this video. That Q&A starts at 3 pm Eastern time, Noon Pacific time. Hope to see you there!
Here’s a link to the Live Q&A:
Link to Tools and Supplies used in making this video:
Bondo 261 Lightweight Filler – 14 oz. Size:
Bondo Spreader 3-Pack:
Flush Cut Hand Saw:
Titebond 3 Wood Glue:
STEELEX PLUS 1/4″ Brad Point Bit:
Freud 1-1/4″ Diameter Mortising Bit (16-106):
Amana Tool RC-2255 3 Flute 2″ Diameter Spoilboard Surfacing Bit:
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Can't believe I didn't think of using Bondo. Thanks for the heads up.
Hot glue is watt does the damage for me.
Why do you have the board in strips and not a solid board?
I do the same thing Mark…. I sent you an email. I need some help on a project! If you're willing !
You're not the first a certainly won't be the last to use automotive body filler for an other than it's intended purpose. It's a great product with a 101 uses, I've used it for leveling sub-flooring.👍👍
Looks great. Do you worry about the MDF swelling when you put the shellac on it?
Great job! thank you for sharing !
love it, great idea to use Bondo!
Never thought to use bondo for a spoilboard! Thank you for posting!
Great approach!!! Our spoil boards take a lot of abuse!!!
Great video and info. I've not used bondo but i hear from reliable sources it does have some power odors from it 🙂
Looks good Mark. I was thinking of doing this to mine, but didn't know if I was being vain for making it pretty. My spoilboard had a rough beginning and deserves a bit of love. Thanks for sharing as always.
Great job Mark
I had thought about doing this as well but my Bondo was well aged and went bad. I use Durham's Rock Hard water putty for repairs to dings on painted trim and had given some thought to using this for spoilboard repairs but I haven't found the round tuit yet. 😁😁Steve